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A function of the work index of the material. Bond developed an express ion to quantify mill shaft power based on data from a number of laboratory and industrial ball mills: Pâ†"S = 7.33Jâ†"B Î¦â†"c (1-0.937Jâ†"B)Ï â†"b LDâ†'2.3 (1-0.1 / 2â†'9 – 10Î¦â†"C) Ï S = Mill power. D = Mill diameter in meters. L = Mill length in meters. Ï B = Ball
Get Price* Bond F. C., "Crushing Tests by Pressure and Impact", Trans AIME, Vol 169, 1947, pp 58-66. Bond Rod Mill Grindability Test. The test determines the Bond Rod Mill Work Index which is used with Bond's Third Theory of Comminution to calculate net power requirements when sizing ball mills*. Various correction factors may have to be applied.
Get Price30.08.2017· Insmart Bond's Work Index Ball Mill
Get PriceW = Bond's work index (kWh/t) P 80 = particle diameter of product, 80% passing (µm) F 80 = particle diameter of feed, 80% passing (µm) o The Bond's Work Index of a material, which is commonly used in the British Commonwealth as well as US, is determined in a standard laboratory ball mill but the test is cumbersome to perform.
Get PriceThe Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage characteristics of a material remain constant over all size ranges, the calcul ated work index would be expected to remain constant since
Get PriceA QUICK METHOD FOR BOND WORK INDEX APPROXIMATE VALUE DETERMINATION Dejan TODOROVIC *, Maja TRUMIC**, determined by simulating a dry grinding in a closed circuit in the Bond ball mill to achieve 250% circulating load (Bond, 1949, 1952, 1961). The test is performed on a raw material approximately weighing 10 kg, which coarseness is -3.327 mm. The first grinding
Get PriceA Bond Ball Mill Work Index may also be used in the simulation and optimisation of existing mill(s) and the associated grinding circuit(s). Sample requirements: A minimum of 8 kg of material crushed to nominally minus 10 mm is preferred. JKTech would stage crush the sample to minus 3.35 mm, as required for the Bond Ball Mill Work Index test
Get PriceGenerally, Bond work index is a common method for selecting comminution equipment as well as estimation of grinding efficiency and calculating required power. In the current research, a simple, fast and accurate procedure is introduced to find the
Get PriceThe Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm. Any screen size below 600µm can be used for the testwork
Get PriceThe standard Bond Rod Mill Work Index test procedure is firstly to stage crush the feed to pass 12.7 mm, and size a representative sample. The test then involves a series of batch grinds in a standard Bond rod mill. A Bond rod mill is 0.305m by 0.610m, with wave liners (of a form described by Bond), which runs at 40rpm and tilts as described below. The charge consists of 8 rods, weighing a
Get PriceThe Bond work index, W i, The grinding-product size, P, in a Bond ball mill, which is given by the aperture size which passes 80% of the grinding product as a function of the aperture size of the test screen P k, can be expressed by the formula P= P k K 2. These functions for G and P enable us to calculate the value of W i for any other size of grinding product if we know the work index W
Get PriceBonds law is often written in terms of the work index (Wi) as, Where the work index is defined as the energy required per unit mass in kWh/ton to reduce an infinitely large particles to D80 = 100 μm. In the above equation, unit of D80 is in mm, of 'W' is kWh and of 'm' is in ton. Work index for common materials is Material Wi (kWh/ton)
Get PriceNumerically, the work index is the energy required in kwh/t to reduce a given material from theoretically infinite feed size to 80% passing 100 microns. The work index of a particular material is determined in the laboratory by conducting the standard Bond grindability test. Bond developed separate tests for the rod mill and the ball mill. The
Get Price30.08.2017· Insmart Bond's Work Index Ball Mill
Get PriceBond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on profitability. Mill operators have long used operating work indices to evaluate grinding circuit
Get Price12.12.2016· Ball Mill Power Calculation Example. A wet grinding ball mill in closed circuit is to be fed 100 TPH of a material with a work index of 15 and a size distribution of 80% passing ¼ inch (6350
Get PriceThe Bond Ball Mill Work Index (BBWi) test is carried out in a standardised ball mill with a pre-defined media and ore charge. The Work Index calculated from the testing can be used in the design and analysis of ball mill circuits. The test requires a minimum of 10kg of sample that has been stage-crushed to passing size of <3.35 mm. Any screen size below 600µm can be used for the testwork
Get PriceBond Work Index Formula-Equation Basic Equations. Chat Online; Operating work index is not the specific energy consumption. Oct 24 2018 · The work index can either be measured in the laboratory (the Bond ball mill work index determination is a common example) or it can be calculated from the operating performance of a milling . Chat Online; Testwork Bond ball mill work indexSAGMILLING .
Get PriceBond for 50 mm > d > 0.05 mm = Ball mill. A typical type of fine grinder is the ball mill. W is the work index measured in a laboratory ball mill (kilowatt-hours per metric or short ton) P 80 is the mill circuit product size in micrometers; F 80 is the mill circuit feed size in micrometers. Rod mill. A rotating drum causes friction and attrition between steel rods and ore particles
Get PriceThe prediction of the SAG mill transfer size used in the formula is made by comparison with pilotplant data and operating plant data for similar ore types (Barratt, 1989). The approach acknowledges grinding efficiency as the ratio of operating work index to that for a single-stage ball mill. The Barratt approach is the basis of the Millpower 2000 computer-based program (Matthews and Barratt
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